Engineering & Design
- 3D CAD modelling and drafting (Solidworks)
- Mechanical design of precision machines, tooling, fixturing and assemblies
- Product design for manufacture (DFM) and prototype production optimisation
- Finite element analysis (FEA) for load and stiffness validation
- Motion system and power transmission design (servo, hydraulic, pneumatic)
- Reverse engineering, redesign and upgrades of obsolete products and equipment
Custom Machine Control & Monitoring Software
- PC-based machine & process control software developed in C# / Razor
- Browser-based user interface HMIs, Kiosks, Dashboards for control, diagnostics and live status
- Integrated SQL/database connectivity for part tracking and traceability
- Direct communication with PLCs / EtherCAT / field I/O (no third party layers)
- Custom UIs and workflows built per-project
- Supports local or remote operation, reporting and user & account level permissions
PLC, Automation & Robotics
- PLC programming (Beckhoff TwinCAT, Delta)
- Robotic programming & integration (Yaskawa)
- XYZ Toothed Belt or Ball Screw Gantry systems.
- Machine tending, part handling and palletising
- Smart factory monitoring & control systems (live dashboards, reporting, push alerts)
- Complete production lines
CNC Turning
- High-volume capability supported by 7 CNC lathes, including 4 multi-turret / multi-spindle production machines
- Barfeed and billet-loading options allow both unattended production and flexible small-batch work
- 9-Axis Swiss Turning with Milling: Up to ⌀32mm capacity
- 8-Axis Multi-Spindle, Multi-Turret Turning with Milling: Up to ⌀380mm x 500mm capacity
CNC Milling
- High-volume milling supported by a 6-pallet Horizontal Machining Centre (HMC) for continuous, unattended production
- Large-format precision machining capability via gantry-style bed mill with scale feedback for plate, fabrications and structural components
- 4-Axis Milling: Up to ⌀1000mm x 800mm, 1200kg with in-machine part verification probing
- 3-Axis Milling: 3000mm (in a single setup) x 2050mm x 1250mm, 10000kg with an optional 90° angle head for sidewall machining and in-machine part verification probing
Materials Supply & Cutting
- Automatic Mitre Cutting up to 47° and ⌀51mm
- Automatic Straight Cutting up to ⌀320mm or 320mm x 381mm
- Plates & Sheet - Waterjet, Flame & Laser cut
- Engineering Steels - 1020, 1045, 1214, 4140 (Rounds, Squares, Flats)
- Stainless Steels - 304, 316 (Rounds, Squares, Flats, Tubes, Pipes)
- Structural Steels (RHS/SHS, Flats, Bars, Angles, Beams, Columns, Tubes & Pipes)
- Aluminiums, Brass, Copper & other alloys on request
- Stockholding available for contract customers
- Traceability through batch tagging & Mill Certification on request.
- Deburring internal and external on request
Welding
- MIG Pulse: 320A
- TIG Pulse AC/DC: 220A (water-cooled)
- Multiple automated setups for MIG and TIG welding with the ability to create custom setups tailored to your project needs
Sheet Metal Folding
- Capacity: Up to 6mm x 3000mm
Tube Mandrel Bending
- 3D Mandrel Tube Bending: Up to ⌀76mm x 3mm, 4.2m carriage travel